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  CAPP : Certified Advanced PLC Programmer - Allen Bradley – Control Logix
   
   
 

Topics Covered

Topic

Mode

  • Introduction to PLC hardware and role in automation

  • Architectural Evolution of PLC

  • Introduction to the field devices attached to PLC

Presentation and physical observations

  • PLC Fundamentals - (Block diagram of PLC's)

  • Detail information about PLC components

    • Power supply, CPU, I/Os, Communication bus

  • Various ranges available in PLC’s

Practical demonstration on hardware

  • Identifying Logix System hardware and software Components

Practical demonstration

  • Types of Inputs & outputs / Source Sink Concepts

  • Wiring of the I/O devices

Practical on PLCs

  • Concept of flags

  • Scan cycle execution

Practical on PLCs

Operation and Maintenance of PLC

Topic

Mode

  • Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus

Practical – Assembling PLC

  • Connecting Field devices to PLCs I/Os

  • Configuring Local 1756-I/O Modules

Practical -Physical wiring

  • Connecting a Computer to a Communications Network


  • Installing and to starting the programming terminals

  • Creating & Modifying an RSLogix new project

  • Transferring a Project File to a Logix5000 Controller

Practical – Installation of software

  • Identifying the status of PLC and communication bus

Practical on PLCs

  • Creating Tags & Monitoring Data in an RSLogix 5000 Project

  • Forcing of the I/O’s

Practical on Software

  • Managing RSLogix 5000 Project Files

  • Back up of the programs and reloading

Practical on PLCs

Programming / Project Development

Topic

Mode

  • Creating various Tasks

  • Organizing Data

  • Entering, Editing, & Verifying Ladder Logic

  • Configuring Logix5000 Controllers to Share Data

  • Configuring a Message

  • Documenting & Searching for Project Components

Practical – Programming terminal

Ladder Logic Programming/Interpretation

  • Identifying Programming Strategies & Techniques

  • Documenting & Searching Ladder Logic

  • Programming Basic Instructions

  • Programming Timer & Counter Instructions

  • Programming Program Control Instructions

  • Programming Compare Instructions

  • Programming Compute & Math Instructions

  • Programming Move Instructions

  • Programming with Advance Instruction Set

Practical – Programming terminal

  • Function Block Programming

  • Creating a Function Block Diagram

  • Programming Logical Function Block Instructions

  • Programming Timer & Counter Function Block Instructions

  • Programming Analog Function Block Instructions

  • Programming Timing Modes in a Function Block Instruction

  • Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction

  • Controlling Program Flow Using Function Block Instructions

Practical – Programming terminal

  • Introduction to industrial networking

  • Identifying Industrial Networks for Use in a Logix5000 System

Theory session

  • Introduction to DeviceNet, EtherNet & DHRIO

  • Devicenet configuration & use.

  • EtherNet configuration & use

  • DHRIO Configuration & use

  • Messaging over networks

Practical – Demonstration on network

ControlNet Configuration, Scheduling & Troubleshooting

  • Basics of networks

  • Modules & Media

  • Addressing of nodes

  • Scheduling

  • Downloading/ uploading schedule

  • Troubleshooting

Practical – Demonstration on network


Maintenance and Troubleshooting

Topic

Mode

ControlLogix Troubleshooting

  • Interpreting Project Organization & Execution

  • Monitoring Arrays & Tags of User-Defined Data Types

  • Editing Ladder Logic Online

  • Troubleshooting Controller Problems

  • Monitoring GSV/SSV Instructions

  • Forcing I/O & Toggling Bits

  • Troubleshooting I/O Module Problems

  • Troubleshooting Power Supply Problems

  • CPU, I/O module replacements

  • Fault detection and error handling

Practical on PLC


 

CAPP : Certified Advanced PLC Programmer - Allen Bradley – Control Logix

Topics Covered

Topic

Mode

  • Introduction to PLC hardware and role in automation

  • Architectural Evolution of PLC

  • Introduction to the field devices attached to PLC

Presentation and physical observations

  • PLC Fundamentals - (Block diagram of PLC's)

  • Detail information about PLC components

    • Power supply, CPU, I/Os, Communication bus

  • Various ranges available in PLC’s

Practical demonstration on hardware

  • Identifying Logix System hardware and software Components

Practical demonstration

  • Types of Inputs & outputs / Source Sink Concepts

  • Wiring of the I/O devices

Practical on PLCs

  • Concept of flags

  • Scan cycle execution

Practical on PLCs


Operation and Maintenance of PLC

Topic

Mode

  • Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus

Practical – Assembling PLC

  • Connecting Field devices to PLCs I/Os

  • Configuring Local 1756-I/O Modules

Practical -Physical wiring

  • Connecting a Computer to a Communications Network


  • Installing and to starting the programming terminals

  • Creating & Modifying an RSLogix new project

  • Transferring a Project File to a Logix5000 Controller

Practical – Installation of software

  • Identifying the status of PLC and communication bus

Practical on PLCs

  • Creating Tags & Monitoring Data in an RSLogix 5000 Project

  • Forcing of the I/O’s

Practical on Software

  • Managing RSLogix 5000 Project Files

  • Back up of the programs and reloading

Practical on PLCs

Programming / Project Development

Topic

Mode

  • Creating various Tasks

  • Organizing Data

  • Entering, Editing, & Verifying Ladder Logic

  • Configuring Logix5000 Controllers to Share Data

  • Configuring a Message

  • Documenting & Searching for Project Components

Practical – Programming terminal

Ladder Logic Programming/Interpretation

  • Identifying Programming Strategies & Techniques

  • Documenting & Searching Ladder Logic

  • Programming Basic Instructions

  • Programming Timer & Counter Instructions

  • Programming Program Control Instructions

  • Programming Compare Instructions

  • Programming Compute & Math Instructions

  • Programming Move Instructions

  • Programming with Advance Instruction Set

Practical – Programming terminal

  • Function Block Programming

  • Creating a Function Block Diagram

  • Programming Logical Function Block Instructions

  • Programming Timer & Counter Function Block Instructions

  • Programming Analog Function Block Instructions

  • Programming Timing Modes in a Function Block Instruction

  • Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction

  • Controlling Program Flow Using Function Block Instructions

Practical – Programming terminal

  • Introduction to industrial networking

  • Identifying Industrial Networks for Use in a Logix5000 System

Theory session

  • Introduction to DeviceNet, EtherNet & DHRIO

  • Devicenet configuration & use.

  • EtherNet configuration & use

  • DHRIO Configuration & use

  • Messaging over networks

Practical – Demonstration on network

ControlNet Configuration, Scheduling & Troubleshooting

  • Basics of networks

  • Modules & Media

  • Addressing of nodes

  • Scheduling

  • Downloading/ uploading schedule

  • Troubleshooting

Practical – Demonstration on network

Maintenance and Troubleshooting

Topic

Mode

ControlLogix Troubleshooting

  • Interpreting Project Organization & Execution

  • Monitoring Arrays & Tags of User-Defined Data Types

  • Editing Ladder Logic Online

  • Troubleshooting Controller Problems

  • Monitoring GSV/SSV Instructions

  • Forcing I/O & Toggling Bits

  • Troubleshooting I/O Module Problems

  • Troubleshooting Power Supply Problems

  • CPU, I/O module replacements

  • Fault detection and error handling

Practical on PLC

CAPP : Certified Advanced PLC Programmer - Siemens S7 400

Topics Covered

Topic

Mode

  • Introduction to PLC hardware and role in automation

  • Architectural Evolution of PLC

  • Introduction to the field devices attached to PLC

Presentation and physical observations

  • PLC Fundamentals - (Block diagram of PLC's)

  • Detail information about PLC components

    • Power supply, CPU, I/Os, Communication bus

  • various ranges available in Siemens S7 200 / 300 /400

Practical demonstration on hardware

  • Types of Inputs & outputs / Source Sink Concepts

  • Wiring of the I/O devices

Practical on PLCs

  • Concept of flags

  • Scan cycle execution

Practical on PLCs


Programming / Project Development

Topic

Mode

  • SIMATIC S7 PLC Functionalities

  • Setting up Siemens PLC hardware

Practical on PLCs

  • Programming software

  • PLC program structure in Siemens

  • The instruction set of STEP 7

  • Parameters, functions and tools

Practical – PLC programming software

  • CPU configuration, setting parameters and application of several I/O cards using the STEP 7 software

Practical – PLC programming software

  • Working online / offline

  • Starting S7 400 system

  • Cold, Warm, and Hot Restarts

  • Starting Up a PROFIBUS-DP Subnet

  • Connecting remote I/Os using Profibus communication

Practical – PLC programming software

  • Addressing Concepts in Siemens PLCs

  • Detail information about Organizational Blocks, Function Block, Functions, System Function Block, System Function, Data block

Practical – PLC programming software

  • Creating and Editing PLC programs

  • Introduction to Bit Byte and Word Concept

Practical – PLC programming software

  • Programming instructions arithmetic and logical

  • Load /and /or/out / and Read / Write

  • Compare / Add / Sub /And /Or – Blocks

  • Leading edge / trailing edge instructions

  • MOVE block application

Practical – PLC programming software

  • Programming instructions arithmetic and logical

  • Timer Blocks programming

  • Counter Block programming

  • Comment functions

  • Comments in the PLC programs

  • Handling Analog I/Ps

  • Conversion shift and jump instructions

Practical – PLC programming software

 

Advanced Programmers

  • Analyse /evaluate of status words

  • Jump instructions

  • Accumulator functions

  • Extended mathematical functions

  • Indirect Addressing

  • Complex Data-Types

  • Extended S7 Basic communication

  • PID / Control functions

Practical – PLC programming software

Siemens Networking

  • Industrial Data Networks
  • Industrial Ethernet – General
  • Siemens Profibus
  • Communication via a Multi Point Interface (MPI)

Practical – on PLCs


Programming / Project Development

Troubleshooting and Maintenance procedure

  • Replacing Digital or Analog Modules

  • Replacing CPUs

  • Replacing the Backup Battery

  • Replacing a Power Supply Module

  • Back up and Restoring programs

  • Fault diagnostics and error handling

Practical – on PLCs

CAPP : Certified Advanced PLC Programmer - Schneider Quantum PLCs

Topics Covered

Topic

Mode

  • Introduction to PLC hardware and role in automation

  • Architectural Evolution of PLC

  • Introduction to the field devices attached to PLC

Presentation and physical observations

  • PLC Fundamentals - (Block diagram of PLC's)

  • Detail information about PLC components

    • Power supply, CPU, I/Os, Communication bus

Practical demonstration on hardware

  • Types of Inputs & outputs / Source Sink Concepts

  • Wiring of the I/O devices to the PLCs

Practical on PLCs

  • Concept of flags

  • Scan cycle execution

Practical on PLCs

Schenider PLCs

Topic

Mode

  • Introduction to various ranges available in Schneider PLCs

Presentation

  • Setting up Schneider hardware system

Practical on PLCs

  • Configure and layout a Modicon system, including input/output modules and local and remote input/output systems

  • Addressing concepts in Modicon

Practical – PLC programming software

  • Introduction to PL 7 PLC programming software

  • Configuration, Program, Variables

  • Hardware and Software Configuration

Practical – PLC programming software

  • Ladder Programming language and methodology

  • Creating a new ladder logic program

  • Handing Digital instructions (NO , NC, Rising Edge, Falling Edge, Coils, Set, Reset)

Practical – PLC programming software

  • Working with Timer and Counters

  • Register, Drum

  • Horizontal, Vertical and Operate Block

Practical – PLC programming software

  • Scaling and PID instructions

  • Creating subroutine

  • Jump instruction

Practical – PLC programming software

  • Introduction to Grafset

  • Creating an application using Grafset

Practical – PLC programming software

  • Task and event management

  • Defined function blocks

Practical – PLC programming software

  • Safety considerations related to your PLC system

Practical – PLC programming software

  • Networking

  • Industrial Data Networks supported by Schneider

  • Industrial Ethernet – General

  • Modicon Modbus and Modbus + networking protocols

Practical on PLCs

Troubleshooting

Topic

Mode

  • PLC trouble shooting techniques

  • Distinguish between hardware problems, software problems, and field problems

  • Application debugging

  • Replacing the faulty modules

  • Fault diagnostics and error handling

Practical on PLCs


 
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