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CAPP : Certified Advanced PLC Programmer - Allen Bradley – Control Logix

Topics Covered

Topic	Mode
Introduction to PLC hardware and role in automation Architectural Evolution of PLC Introduction to the field devices attached to PLC	Presentation and physical observations
PLC Fundamentals - (Block diagram of PLC's) Detail information about PLC components Power supply, CPU, I/Os, Communication bus Various ranges available in PLC’s	Practical demonstration on hardware
Identifying Logix System hardware and software Components	Practical demonstration
Types of Inputs & outputs / Source Sink Concepts Wiring of the I/O devices	Practical on PLCs
Concept of flags Scan cycle execution	Practical on PLCs

Operation and Maintenance of PLC

Topic	Mode
Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus	Practical – Assembling PLC
Connecting Field devices to PLCs I/Os Configuring Local 1756-I/O Modules	Practical -Physical wiring
Connecting a Computer to a Communications Network
Installing and to starting the programming terminals Creating & Modifying an RSLogix new project Transferring a Project File to a Logix5000 Controller	Practical – Installation of software
Identifying the status of PLC and communication bus	Practical on PLCs
Creating Tags & Monitoring Data in an RSLogix 5000 Project Forcing of the I/O’s	Practical on Software
Managing RSLogix 5000 Project Files Back up of the programs and reloading	Practical on PLCs

Programming / Project Development

Topic

Mode

Creating various Tasks
Organizing Data
Entering, Editing, & Verifying Ladder Logic
Configuring Logix5000 Controllers to Share Data
Configuring a Message
Documenting & Searching for Project Components

Practical – Programming terminal

Ladder Logic Programming/Interpretation

Identifying Programming Strategies & Techniques

Documenting & Searching Ladder Logic
Programming Basic Instructions
Programming Timer & Counter Instructions
Programming Program Control Instructions
Programming Compare Instructions
Programming Compute & Math Instructions
Programming Move Instructions
Programming with Advance Instruction Set

Practical – Programming terminal

Function Block Programming Creating a Function Block Diagram Programming Logical Function Block Instructions Programming Timer & Counter Function Block Instructions Programming Analog Function Block Instructions Programming Timing Modes in a Function Block Instruction Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction Controlling Program Flow Using Function Block Instructions	Practical – Programming terminal
Introduction to industrial networking Identifying Industrial Networks for Use in a Logix5000 System	Theory session
Introduction to DeviceNet, EtherNet & DHRIO Devicenet configuration & use. EtherNet configuration & use DHRIO Configuration & use Messaging over networks	Practical – Demonstration on network
ControlNet Configuration, Scheduling & Troubleshooting Basics of networks Modules & Media Addressing of nodes Scheduling Downloading/ uploading schedule Troubleshooting	Practical – Demonstration on network

Maintenance and Troubleshooting

Topic

Mode

ControlLogix Troubleshooting

Interpreting Project Organization & Execution
Monitoring Arrays & Tags of User-Defined Data Types
Editing Ladder Logic Online
Troubleshooting Controller Problems
Monitoring GSV/SSV Instructions
Forcing I/O & Toggling Bits
Troubleshooting I/O Module Problems
Troubleshooting Power Supply Problems
CPU, I/O module replacements
Fault detection and error handling

Practical on PLC

CAPP : Certified Advanced PLC Programmer - Allen Bradley – Control Logix

Topics Covered

Topic	Mode
Introduction to PLC hardware and role in automation Architectural Evolution of PLC Introduction to the field devices attached to PLC	Presentation and physical observations
PLC Fundamentals - (Block diagram of PLC's) Detail information about PLC components Power supply, CPU, I/Os, Communication bus Various ranges available in PLC’s	Practical demonstration on hardware
Identifying Logix System hardware and software Components	Practical demonstration
Types of Inputs & outputs / Source Sink Concepts Wiring of the I/O devices	Practical on PLCs
Concept of flags Scan cycle execution	Practical on PLCs

Operation and Maintenance of PLC

Topic	Mode
Setting up PLCs / Connecting CPU, I/O modules, Rack, Backplane and Communication bus	Practical – Assembling PLC
Connecting Field devices to PLCs I/Os Configuring Local 1756-I/O Modules	Practical -Physical wiring
Connecting a Computer to a Communications Network
Installing and to starting the programming terminals Creating & Modifying an RSLogix new project Transferring a Project File to a Logix5000 Controller	Practical – Installation of software
Identifying the status of PLC and communication bus	Practical on PLCs
Creating Tags & Monitoring Data in an RSLogix 5000 Project Forcing of the I/O’s	Practical on Software
Managing RSLogix 5000 Project Files Back up of the programs and reloading	Practical on PLCs

Programming / Project Development

Topic

Mode

Creating various Tasks
Organizing Data
Entering, Editing, & Verifying Ladder Logic
Configuring Logix5000 Controllers to Share Data
Configuring a Message
Documenting & Searching for Project Components

Practical – Programming terminal

Ladder Logic Programming/Interpretation

Identifying Programming Strategies & Techniques

Documenting & Searching Ladder Logic
Programming Basic Instructions
Programming Timer & Counter Instructions
Programming Program Control Instructions
Programming Compare Instructions
Programming Compute & Math Instructions
Programming Move Instructions
Programming with Advance Instruction Set

Practical – Programming terminal

Function Block Programming Creating a Function Block Diagram Programming Logical Function Block Instructions Programming Timer & Counter Function Block Instructions Programming Analog Function Block Instructions Programming Timing Modes in a Function Block Instruction Programming & Monitoring an RMPS (Ramp/Soak) Function Block Instruction Controlling Program Flow Using Function Block Instructions	Practical – Programming terminal
Introduction to industrial networking Identifying Industrial Networks for Use in a Logix5000 System	Theory session
Introduction to DeviceNet, EtherNet & DHRIO Devicenet configuration & use. EtherNet configuration & use DHRIO Configuration & use Messaging over networks	Practical – Demonstration on network
ControlNet Configuration, Scheduling & Troubleshooting Basics of networks Modules & Media Addressing of nodes Scheduling Downloading/ uploading schedule Troubleshooting	Practical – Demonstration on network

Maintenance and Troubleshooting

Topic

Mode

ControlLogix Troubleshooting

Interpreting Project Organization & Execution
Monitoring Arrays & Tags of User-Defined Data Types
Editing Ladder Logic Online
Troubleshooting Controller Problems
Monitoring GSV/SSV Instructions
Forcing I/O & Toggling Bits
Troubleshooting I/O Module Problems
Troubleshooting Power Supply Problems
CPU, I/O module replacements
Fault detection and error handling

Practical on PLC

CAPP : Certified Advanced PLC Programmer - Siemens S7 400

Topics Covered

Topic	Mode
Introduction to PLC hardware and role in automation Architectural Evolution of PLC Introduction to the field devices attached to PLC	Presentation and physical observations
PLC Fundamentals - (Block diagram of PLC's) Detail information about PLC components Power supply, CPU, I/Os, Communication bus various ranges available in Siemens S7 200 / 300 /400	Practical demonstration on hardware
Types of Inputs & outputs / Source Sink Concepts Wiring of the I/O devices	Practical on PLCs
Concept of flags Scan cycle execution	Practical on PLCs

Programming / Project Development

Topic	Mode
SIMATIC S7 PLC Functionalities Setting up Siemens PLC hardware	Practical on PLCs
Programming software PLC program structure in Siemens The instruction set of STEP 7 Parameters, functions and tools	Practical – PLC programming software
CPU configuration, setting parameters and application of several I/O cards using the STEP 7 software	Practical – PLC programming software
Working online / offline Starting S7 400 system Cold, Warm, and Hot Restarts Starting Up a PROFIBUS-DP Subnet Connecting remote I/Os using Profibus communication	Practical – PLC programming software
Addressing Concepts in Siemens PLCs Detail information about Organizational Blocks, Function Block, Functions, System Function Block, System Function, Data block	Practical – PLC programming software
Creating and Editing PLC programs Introduction to Bit Byte and Word Concept	Practical – PLC programming software
Programming instructions arithmetic and logical Load /and /or/out / and Read / Write Compare / Add / Sub /And /Or – Blocks Leading edge / trailing edge instructions MOVE block application	Practical – PLC programming software
Programming instructions arithmetic and logical Timer Blocks programming Counter Block programming Comment functions Comments in the PLC programs Handling Analog I/Ps Conversion shift and jump instructions	Practical – PLC programming software

Advanced Programmers

Analyse /evaluate of status words
Jump instructions
Accumulator functions
Extended mathematical functions
Indirect Addressing
Complex Data-Types
Extended S7 Basic communication
PID / Control functions

Practical – PLC programming software

Siemens Networking

Industrial Data Networks
Industrial Ethernet – General
Siemens Profibus
Communication via a Multi Point Interface (MPI)

Practical – on PLCs

Programming / Project Development

Troubleshooting and Maintenance procedure

Replacing Digital or Analog Modules
Replacing CPUs
Replacing the Backup Battery
Replacing a Power Supply Module
Back up and Restoring programs
Fault diagnostics and error handling

Practical – on PLCs

CAPP : Certified Advanced PLC Programmer - Schneider Quantum PLCs

Topics Covered

Topic	Mode
Introduction to PLC hardware and role in automation Architectural Evolution of PLC Introduction to the field devices attached to PLC	Presentation and physical observations
PLC Fundamentals - (Block diagram of PLC's) Detail information about PLC components Power supply, CPU, I/Os, Communication bus	Practical demonstration on hardware
Types of Inputs & outputs / Source Sink Concepts Wiring of the I/O devices to the PLCs	Practical on PLCs
Concept of flags Scan cycle execution	Practical on PLCs

Schenider PLCs

Topic	Mode
Introduction to various ranges available in Schneider PLCs	Presentation
Setting up Schneider hardware system	Practical on PLCs
Configure and layout a Modicon system, including input/output modules and local and remote input/output systems Addressing concepts in Modicon	Practical – PLC programming software
Introduction to PL 7 PLC programming software Configuration, Program, Variables Hardware and Software Configuration	Practical – PLC programming software
Ladder Programming language and methodology Creating a new ladder logic program Handing Digital instructions (NO , NC, Rising Edge, Falling Edge, Coils, Set, Reset)	Practical – PLC programming software
Working with Timer and Counters Register, Drum Horizontal, Vertical and Operate Block	Practical – PLC programming software
Scaling and PID instructions Creating subroutine Jump instruction	Practical – PLC programming software
Introduction to Grafset Creating an application using Grafset	Practical – PLC programming software
Task and event management Defined function blocks	Practical – PLC programming software
Safety considerations related to your PLC system	Practical – PLC programming software
Networking Industrial Data Networks supported by Schneider Industrial Ethernet – General Modicon Modbus and Modbus + networking protocols	Practical on PLCs

Troubleshooting

Topic

Mode

PLC trouble shooting techniques

Distinguish between hardware problems, software problems, and field problems

Application debugging
Replacing the faulty modules
Fault diagnostics and error handling

Practical on PLCs

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